Smart, Fully Automated & Cloud-Connected Retort Systems

In retort food processing, precision and control are everything. Achieving the right sterilization value (Fo/Po) without overprocessing requires not just heat—it requires intelligent, responsive systems backed by accurate data and smart automation.

Our's smart retort systems integrate advanced thermal processing control with seamless cloud connectivity, enabling processors to deliver safe, shelf-stable products across a wide range of packaging formats—while improving quality, consistency, and efficiency.

Advanced Retort Technology Meets Intelligent Automation

Automated, Closed-Loop Process Control

Each phase of the process—preheating, sterilization, cooling, and venting—is controlled by a PLC-based automation system. Integrated sensors continuously monitor critical parameters like temperature, pressure, and flow rate, adjusting the process in real-time for optimal results.

The system supports multiple processing modes including:

• Steam Water Spray (SWS)
• Water Immersion
• Water Cascade

These flexible modes allow you to process a wide variety of product types and packaging with one intelligent system.

Precision Heat Penetration Monitoring

Ensuring that every product reaches the required sterilization level at its cold spot is critical for food safety and product integrity.

Our systems are integrated with Ellab's industry-leading thermocouple and ETI sensors, enabling:

• Accurate cold-spot temperature measurement inside hermetically sealed containers
• Real-time Fo/Po calculation
• Precise heat distribution studies for validation
• Reliable data for optimization and documentation

This ensures FDA-compliant processes with the confidence that underprocessing or overprocessing is eliminated.

Real-Time Cloud Connectivity

The cloud-enabled interface gives you instant access to process data, trends, and batch reports, making it easy to:

• Track performance remotely
• Review temperature and pressure curves
• Monitor heat penetration test results
• Manage historical records and analytics

This connectivity empowers R&D teams and QA managers to make informed decisions faster and maintain consistent quality across every batch.

Supports a Wide Range of Packaging Formats

Designed with versatility in mind, Our retorts are compatible with:

• Flexible pouches
• Aluminum and tin cans
• Glass jars and bottles
• Plastic cups, bowls, and trays

The system automatically adjusts pressure during sterilization and cooling to protect container integrity, whether you're processing ready meals, sauces, beverages, or dairy-based products.

Why Choose Our's Smart Retort Systems?

• Smart automation ensures reproducibility and reduces operator dependency
• Real-time heat penetration monitoring provides confidence in product safety
• Cloud analytics support faster R&D and efficient scale-up
• Multiple process modes give you flexibility to handle diverse products and containers
• Compact, modular design makes integration easy, even in existing plants

Elevate your retort operations with intelligent control, accurate monitoring, and scalable efficiency.
Discover how Our's smart retort systems can future-proof your food processing.